Casting Facilities

Machining Facilities

Process Facilities

Casting Facilities at Magna
Infrastructure	Melting
Metal Handling	Sand Plant
Green Sand Molding	Heat Treatment
Finishing Section	Core Shop
Packaging Facilities	Furan No-Bake Fast Loop Molding

Infrastructure

• Land - 10Acres
• Main Building 7500 Sq.metres
• Heavy Industrial Building
• High Bays
• Ancillary Buildings 15000 Sq.metres
  
  
  
  

Melting

• Furnaces - ABB - High Density Medium Frequency
• Digital Control Unit
• 2.2 Ton Crucibles - Two Nos
• Max. Liquid Metal - 4 Tons
• Multimatic - Melting / Holding (1500 kW / 0 kW)
• Automatic Charging Facility
• Scrap ware house and Bundling Machine
• LPG based ladle pre - heating systems
  
  

Metal Handling

Cranes	Ladles
Charging 5 Tons Pouring 5 Tons Handling 5 done	Treatment 5 Tons / 2 Tons / 1Ton / 0.5 Tons Pouring 5 Tons / 2 Tons /1 Ton / 0.5 Tons / 0.25 Tons

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Green Sand Molding

• Higher Pressure Line
• Hunter HMP 20 Moulding Machine 120 molds per hour
• Flaskless, Horizontal Parted Size of the mold 500x600x400 mm
• Max Casting Weight 30 Kgs Automated Mold Handling Line
• Capacity 350 Tons / Month
  
  

Furan No-Bake Fast Loop Molding

• Max Casting Weight – 300 Kilograms/Piece
• Max Liquid Metal – 500 Kilograms
• Flask less molds
• Furan resin based no-bake molding line
• Customized mold sizes
• Capacity 200 Tons / Month
• Sand reclamation plant

Floor Molding

• Max Casting Weight - 3 Tons/Piece
• Max Liquid Metal - 4 Tons
• Customised Mold Boxes
• Furan resin based no-bake molding
• Capacity 50 Tons / Month
  
  

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Sand Plant

• Capacity 40 Tons / Hour
• Intensive Mixer
• Pre Blender
• Rotary Drum Knockout Casting / Sand Cooler
• Automatic additive dosing system
• Online Compactability Controller
• Centralised PLC based Controls

Finishing Section

• Casting Deriser
• Hanger Type Shot Blasting
• Table Type Shot Blasting
• Max. Weight 2 Tons
• Swing Frame Grinders
• Snagging Grinders
• Pneumatic / Electric Grinders
• Painting Section - Spray / Dipping

Heat Treatment

• Bell Type Heat Treatment Furnace 2 Ton Capacity
• LPG based heating system
• Upto 1000 C with Automatic computerized temperature controller and scanner
• Calibrated according to API 6, Appendix H
• Processes: Annealing, Stress Relieving, Normalising, Tempering
  

Core Shop

• Automatic Cold Box Core Shooting Machine - 2nos : 60 Shoots / hour
• Automatic Shell Core Shooter: 30 Shoots / hour
• LPG based core heating system
• Automatic Core Transport Conveyors

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Packaging Facilities

Dedicated Ware House Stretch Wrapping Universal Product Coding Fork lift Dedicated Ware House Container Stuffing ^ Top